SUPPORTING PRIME, T1 AND T2 SUPPLY CHAIN

Plant List & Specs

3 axis

Axis X : 610 mm

Axis Y : 410 mm

Axis Z: 520 mm

Table length: 840 mm

Table width: 420 mm

Number of tool pockets: 22

Spindle taper: BT40

Max. spindle speed: 6000 rpm

Spindle motor power: 10 kW

Travel: X / Y / Z mm: 560 / 400 / 500 mm

Table Length / Width: 610 / 370mm

Max Weight on Table: 300kg

Spindle Speed: 5-8000 rpm

Max Tool Length: 100mm

Control Siemens 828D with Shopmill
Maximum workpiece weight 500kg
Table Size 760mm x 430mm
Traverses XYZ 710 x 450 x 510mm
Cutting Speed 20m/minute
Rapid Feedrates 20m/minute
Min – Max Height under Spindle 100 ~ 610mm
Spindle Motor Power 20Hp
Spindle Speed 8000rpm
Tool Change Capacity 24 Station
Tool Size BT40

Travel: X / Y / Z mm: 1016 / 508 / 635 mm

Table Length / Width: 1219 / 457 mm

Max Weight on Table: 794kg

Spindle Speed: 12000 rpm

Max Tool Length: 279mm

Tool changer capacity: 24+1

5 axis

Travel: X / Y / Z  mm : 550 / 440 / 580

Travel: B / C +65 ~ -110 / 360

Working Surface Ø130mm

Max. Work Size Ø350 x H300mm

Loading Capacity Per Pallet 60kg

Spindle Speed: 20,000 min-1

Rapid Traverse: X / Y / Z 60 m / min        

Rapid Traverse: B / C 50 / 100 min-1       

Number of Tools: 120

Travel: X / Y / Z mm: 630 / 560 / 510

Travel: A / C: -125~+10 / 360

Working Surface: Ø300mm

Max. Work Size: Ø520~H350mm

Loading Capacity: 150kg

Number of pallets: 4

Spindle Speed: 20,000 min-1      

Rapid Traverse: X / Y / Z : 40 m / min

Rapid Traverse: A / C : 17/ 33 min-1        

Number of Tools: 90

Travel: X / Y / Z Mm: 762  / 508  /508 Mm

Max Speed: 12000 Rpm

B Axis – Tilt Travel: +110°, -35°

C Axis – Rotation Travel: 360°

Platter Diameter: 500 Mm

Max Weight On Platter: 300 Kg

Rapids On X/Y/Z : 30.5 M/Min

Tool Changer Capacity: 48+1

Travel: X / Y / Z mm: 762  /406  /508 mm

Spindle Nose to Table (~ max / ~ min): 610 / 102 mm

Max Weight on Table: 680kg

Spindle Speed: 12000 rpm

Max Tool Length: 279mm

Tool changer capacity: 24+1

For added flexibility, the TR160 5 axis trunnion is mounted directly to the machine’s standard T-slot table, and can easily be removed when jobs require only 3-axis machining.

Travel: X / Y / Z mm: 1270 / 508 / 635 mm

Table Length / Width: 1321 / 457 mm

Max Weight on Table: 794kg

Spindle Speed: 12000 rpm

Max Tool Length: 279mm

Tool changer capacity: 24+1

For added flexibility, the TR160 5 axis trunnion is mounted directly to the machine’s standard T-slot table, and can easily be removed when jobs require only 3-axis machining.

Travel: X / Y / Z mm: 1016 / 508 / 635

Table Length: 1219 mm Width: 457 mm

Max Weight on Table (evenly distributed) 3500 lb

Spindle Max Speed: 8100 rpm

Taper: BT or CT 40

Rapids on X/Y/Z : 25.4 m/min

Tool changer capacity: 24+1

For added flexibility, the TR160 5 axis trunnion is mounted directly to the machine’s standard T-slot table, and can easily be removed when jobs require only 3-axis machining.

Turning

Max. Turning dia o/slide 419 mm dia.
Max. Turning diameter 250 mm dia.
Boring trough drawing pipe 45.9 mm dia.
Spindle bore 58.5 mm dia.
Main Spindle speed Range 6000 rpm
Main motor power 11.25 kw
X Axis Stroke 158 mm
Z Axis Stroke 355 mm
Tool Turret capacity 10 stations
Control system Haas manuf.
Controlled in 2 Axis

Turning diameter 262 mm
Turning length 508 mm
control HAAS
x-way 203 mm
z-way 508 mm
Spindle bore 51 mm
Spindle speeds 4000 rpm
Spindle motor 15 kW
Rapid traverse – longitudinal / flat 30.4 m / min
Tool turret 10 pos.
Number of driven tool stations 10

CONTROLFANUC 32I-B
BAR CAPACITY32MM
MAXIMUM CUTTING DIAMETER32MM
MAXIMUM CUTTING LENGTH280MM
MAXIMUM DRILLING DIAMETER8MM
MAXIMUM TAPPING CAPACITYM6 10
MILLING MOTOR POWER1.2KW
MILLING RPM5000RPM
RAPID FEEDRATES24M/MINUTE
SPINDLE MOTOR POWER7.5KW
SPINDLE SPEED7000RPM
SUB SPINDLE C AXIS0.001 DEGREE
SUB SPINDLE MAX SPEED7000RPM
SUB SPINDLE MOTOR3.7KW
BARFEEDFMB TURBO 3-36/3200
TOOL CHANGE CAPACITY6 + 4 + 4 + 5 + 4
C AXIS0.001 DEGREE
NUMBER OF AXIS CONTROLLED7 (Z, ZB, X, XB, C1, C2. Y)

Fabrication

Maximum Sheet Size 3050 X 1525mm

Travel: X / Y / Z  Mm : 3080 / 1555 / 100

Maximum Sheet Weight On Table 900kg

Table Changeover Time 30sec.

Maximum Positioning Speed X-Y 170m/Min.

Repetitive Accuracy ± 0.025mm

Positioning Accuracy* ± 0.050mm

Maximum Cutting Performance 6 Kw / 8 Kw

Mild Steel: 20mm

Stainless Steel: 12mm

Aluminium: 10mm

Copper: 8mm

Brass: 8mm

Key Features

  • TOUCH-B touch screen graphical user interface control is intuitive and simple to use
  • Bending parameters automatically controlled by LVD’s unique ‘intelligent’ learning database
  • 2D & 3D color graphics simulate part creation and display material handling sequencing
  • CNC crowning V-axis standard for models over 2 meters
  • Press brakes up to 400 ton/4 meter are designed and built using a welded one-piece frame for machine precision
  • Enhanced Energy Reduction System (ERS)
  • Turbo hydraulics (standard on 220-ton modeland higher)
Specifications
  • Capacities from 80 tons to 640 tons
  • Maximum bending length up to 1,5 meters to 8 meters

MEBUSA 65 TONS CAPACITY X 2500 HYDRAULIC UP STROKING PRESS BRAKE WITH SMARTSCAN MACHINE MOUNTED ELECTRONIC GUARDING SYSTEM AND HURCO 5C TWIN AXIS CNC CONTROL

Hydraulic upstroker with front operated backgauge.
European style top and bottom tool clamping and front treadle for control.
Dimn. between side frames 1020mm. Throat depth 200mm.

Promecam RG-50-20 Press Brake with Hurco Autobend 7 Control, 50-Ton x 2.0m Bending Length. S/No. 02-050

Leslie Hartridge Sertabush 500 Hydraulic Insertion Press

3 phase, 1.7KVA,

in sheet of thickness up to 3 mm lowered:

Throat: 500 mm

working pressure: 70 kN

connection elements: M2,5 – M12

hydraulic-working pressure: 180 bar

TONNAGE ……………………………….. 30 TON
THROAT DEPTH …………………………… 30″
MAXIMUM HOLE DIAMETER …………………… 3.5″ DIA. IN 12 GA.
MAXIMUM MATERIAL THICKNESS ………………. 1″ DIA. IN .250
TABLE SIZE …………………………….. 72″ W X 48″ D
SHEET SIZE …………………………….. 30″ X 30″
STROKE LENGTH ………………………….. 5/8″
HITS PER MINUTE ………………………… 165
MOTOR …………………………………. 1 HP
SHIPPING WEIGHT ………………………… 6,500 LBS

Linden Machines 36″ Belt Sander Model MSB-900

Promecam GTH 425 Guillotine – 4.0mm Capacity in Mild Steel.

Cutting Capacity 4.0mm in Mild Steel
Cutting Length 2.4m

Quality

IMS Impact II Coordinate Measuring Machine with Virtual DMIS Software and an IMS Controller. It includes a Renishaw PH10 Electronic Touch Probe System

  • 730 X 1100 Y 750 Z
  • Renishaw UCCT3-Plus Controller
  • NEW Renishaw Gold Tape Scales
  • Renishaw MCU Lite Jog Box
  • Reinshaw PH10 Probe Head factory rebuilt
  • (2) TP-20 Modules
  • Stylus Kit
  • Qualification Sphere
V4  700
Measuring rangemm (in)  711 (28)
Application rangemm (in) 1023 (40) 
Max permissible errors, BMPEµm 6
Repeatability, RMPE (2s)µm2 (Ø: 4) 
Frontal squareness deviation SMPEµm 15
Max. Resolutionsmm0.001 (0.00005)
Measuring forceN0.75 ÷ 1.5
Autonomyh20
Interfaces USB / RS232
Air cushion Yes
Weightkg 24

Non-contact optimal measuring system

Software

One word sums up MIE Trak Pro: flexibility. You may be using tired old spreadsheets or an ERP system that can’t scale with your manufacturing company. When your organization grows, MIE Trak Pro adapts to your needs, striking a balance between department flexibility and administrative control. From customizable dashboards and reports to reusing data like quotes, RFQs, sales orders, and work orders, MIE Trak Pro adjusts its full features uniquely to you—without hurting your wallet.MIE Trak Pro offers the following features: accounting, business analytics, customer relationship management, electronic data interchange, bill of materials, barcoding, human resources, inventory control, invoicing, quality control and inspection, repair and maintenance, request for quotation/quoting, sales and purchase order processing, time clock, and work order scheduling and reporting. The system also offers kiosk data collection and whiteboard scheduling modules with drag-and-drop scheduling. It contains customer and vendor centers and an executive management overview to ensure users have access to real-time data updates.MIE Trak Pro was created specifically for discrete manufacturing businesses that require complete production control, from quote creation to financial tracking. Built on a SQL Database, MIE Trak Pro is customizable to various styles of business and offers user-level personalization.

Visual FAIR is a business application designed to save you time and money by effectively managing the First Article Inspection Reporting process.

Fusion 360 is a cloud-based 3D modelling, CAD, CAM, CAE and PCB software platform for product design and manufacturing

PowerMill is an expert CAM software for complex high-speed and 5-axis machining. 

PowerShape CAD software combines the strength of surface, solid, and mesh modeling to help engineers prepare molds, dies, and other complex parts

The PartMaster Milling BASIC is a system designed to create accurate, complete programs for CNC Mills and Machining Centers, both vertical and horizontal. PartMaster is a fully interactive program environment; no learning of programming language needed, and all geometry can be created in PartMaster CAD or imported via DXF files.

Creo delivers on a commitment to continuous CAD improvement and features powerful new technologies designed for the ever-evolving world of product design.

Metamation provide CAD/CAM software for Design or Import, Punch, Cut (Lasers, Plasma, Waterjet…), Nesting and Press Brakes along with additional automation modules to help bring further improvements to your manufacturing process

Is a 3D CAD (Computer-aided Design) solution that runs on Microsoft Windows which allows for the design of 3D complex models using surfaces, solids and triangles. The software allows for the import of 3D point cloud data to reverse engineer 3D models.

Finishing

Performance

The plant work is fitted with two 7.5kW direct-drive aerofoil, backwards curved centrifugal fans to achieve the design airflow rate of 30,000m3/hr. This provides a rate of 7 air changes per minute within the cabin, with extracted air being exhausted to the atmosphere. The extraction system is fitted with two-stage filtration using 50mm EU2 green paint stop and EU3 blue prefilters; which ensures that emissions meet EPA requirements. The input system uses high-quality EU5 filter media to ensure incoming air is free of contaminants down to 10 microns.

Lighting

Todd Engineering has developed a state-of-the-art LED lighting system specifically for use in their range of spray booths. These LED lights surpass the very highest standards required in the automotive refinishing sector, creating a superbly lit cabin with high level-light pods. The Pods are angled to reduce glare and shadowing. The state-of-the-art LED lighting system gives illumination levels in excess of +1800 lux through the use of high output LED SMD Chips designed to provide a colour temperature of 5000K @ 90CRI offering unrivalled lighting quality when colour matching. These LED’s consume 50% less energy than conventional tubes with an equivalent light output and operate via an external low voltage driver at 36VDC. The lighting is fitted with a hi-tech laser-etched ‘Luminit’ film, which removes the visual appearance of each individual LED and created a flat panel of light. The light pods are finished with a frameless toughened glass cover and intumescent seal to separate electronics from the booth atmosphere.

Spraying cycle

Fresh air is drawn from the atmosphere and heated to the required temperature. It then passes through EU5 ceiling filters into the booth and over the vehicle, as it passes it carries away paint over-spray & vapors. The air is extracted via a twin dry filter system and let out to the atmosphere. It is essential to use the recommended filters with regular changes; doing so will help 99% of pollutants can be captured.

Heating

The spray booth is fitted with a state of the art direct-fired modulating gas/LPG premix burner with an output of 220kW or 750,000Btu’s/hr; this allows input air to be rapidly heated to the pre-set temperature on the control panel, cabin temperature is then held within +/- 1 degree. Modulation is achieved using integrated variable speed drive technology for greater control and efficiency of the heating plant.

Final Inspection

Final Inspection includes gloss level recording, paint thickness and paint adhesion testing. Token samples are processed with all batches and kept on site for 12 months. Completed job process sheets are scanned and maintained as per company Quality System requirements.

Through our supply chain, we are able to source paints from companies including Trimite, Indestructible Paints, PPG PRC-DeSoto, HMG and Akzo. We have experience of paint on various substrates, including aluminium, steel, titanium, stainless steel, nickel super alloys (such as Inconel) and lead. Masking is available to be created and printed in-house  and Dry film lubricants are also offered.








    HSM Aero are part of the SA Group, a leading independent provider of aviation support services to customers in the UK, Europe and around the world.

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